DHL Shipping Boxes: Sizes, Prices & Types

Quality packaging is key when it comes to preventing damages and ensuring that buyers receive their items in great condition. Because there are many DHL boxes for shipping and many factors to consider when determining the right packaging, such as weight, size, and shape, many retailers face quite the dilemma when deciding the right DHL box that fits their packaging needs.

In this article, we will discuss the various DHL boxes available, and breakdown their key features such as size, weight, and prices, so that you can choose the appropriate DHL box sizes that will ensure your customers' orders are packed well to arrive at their destination in the best condition possible.

Remember: You can always integrate your DHL account with your Easyship dashboard to always receive the best shipping rates when shipping with DHL boxes.

The Different Types of DHL Boxes

If you are an eCommerce merchant who regularly uses DHL boxes for shipping packages to your buyers overseas, you should be familiar with the different DHL box sizes available and the type of items that each box is best suited for.

That way, you will be able to pick the appropriate DHL box for shipping that fits your needs and that will protect your buyers' orders from any form of damage during the long transit hours. Here are the most commonly used DHL boxes that you can use to mail your packages overseas with DHL.

DHL Envelopes and Flyers: DHL envelopes are suitable for lightweight documents, small electronic parts. and discs. The flyers are suitable for bound documents and flat materials.

Tubes: Designed to ship printed materials or documents that need to be rolled or cannot be folded such as maps, blueprints, architectural plates, posters, paintings, and drawings.

DHL Express Pallet: Suitable for packaging and shipping cargo secured to shipping pallets up to 100 kilograms.

DHL Express Easy Box 1 to 8: These are commonly used and are suitable for shipping printed materials, garments, and lightweight materials from 0.5 kilograms to 25 kilograms.

DHL Small Box: This is suitable for shipping items weighing up to 15 kilograms.

DHL Big Box: Suitable for packages weighing a maximum of 20 kilograms.

DHL Jumbo Box: Can choose jumbo box 5 for shipments weighing up to 10 kilograms or jumbo box 8 for items weighing up to 30 kilograms.

What Size Are DHL Boxes?

Knowing the different DHL box sizes available and what they are best for is just part of the puzzle. To fully understand which DHL boxes for shipping fit your packaging needs, you also need to know their sizes and weight limits. Below, we’ll describe the commonly used DHL box sizes and their maximum weight limits.

DHL Envelopes & Flyers

• Envelope 1: 350 millimeters x 275 millimeters, up to 0.5 kilograms
• Standard Flyer: 400 millimeters x 300 millimeters, up to 2 kilograms
• Large Flyer: 475 millimeters x 375 millimeters, up to 3 kilograms
• Minimum order quantity: 25 pieces

Express Easy Box 1

• Size (millimeters): 350 x 275 x 10
• Weight Limit: 0.5 kilograms

Express Easy Box 2

• Size (millimeters): 337 x 182 x 100
• Weight Limit:1 kilogram
• Minimum order quantity: 5 pieces

Express Easy Box 3

• Size (millimeters): 336 x 320 x 52
• Weight Limit: 2 kilograms
• Minimum order quantity: 5 pieces

Express Easy Box 4

• Size (millimeters): 337 x 322 x 180
• Weight Limit: 5 kilograms
• Minimum order quantity: 5 pieces

Express Easy Box 5

• Size (millimeters): 337 x 322 x 345
• Weight Limit: 10 kilograms
• Minimum order quantity: 5 pieces

Express Easy Box 6

• Size (millimeters): 417 x 359 x 369
• Weight Limit: 15 kilograms
• Minimum order quantity:  5pieces

Express Easy Box 7

• Size (millimeters): 481 x 404 x 389
• Weight Limit: 20 kilograms
• Minimum order quantity: 5 pieces

Express Easy Box 8

• Size (millimeters): 541 x 444 x 409
• Weight Limit: 25 kilograms
• Minimum order quantity: 5 pieces

Express Tubes

• Tube 3 size: 475 x 155 x 134 millimeters, up to 2 kilograms
• Tube 4 size: 976 x 176 x 152 millimeters, up to 5 kilograms
• Minimum order quantity: 5 pieces

Which Box Will Suit Your Needs?

As you can see, there is a lot of choices when it comes to DHL boxes, and you may face some difficulty when choosing the right one that fits your packaging needs. To that end, there are several factors that you should consider to make it easier for you to choose the right DHL shipping box that will guarantee the safety of your items.

They include:

• The size and shape of the box will easily accommodate your items
• Weight of the package being shipped
• Special packaging needs such as the fragility of items and the value of contents
• Shipping regulations for regulated items that require specialist packaging

What's The Largest Size?

Different couriers have size restrictions for the largest items and weights that you can ship with their services. Being an international courier, DHL has its size restrictions, too. That is not to mean that you can't ship large packages with DHL, but you should know how to do it in the right way.

Restriction for the largest box size that you can ship with DHL may vary depending on the destination of your package. Here is a general guide of the DHL largest box size that you can mail internationally with DHL.

• Maximum dimensions per item: L 120  x W 120  x H 150 centimeters
• Maximum recommended weight for parcels: 70 kilograms
• Maximum weight for palletized goods: 1000 kilograms
  

Related post: DHL Shipping Restrictions and Prohibited Items

How much do DHL Boxes cost?

There are different types of DHL box sizes that you can get for your shipments. While some of these boxes and shipping supplies are free, you will have to pay for others.  DHL provides envelopes and flyers for free. Also, DHL Express box 1 to box 5 is available for free, including delivery.

Here is a ballpark of prices for specialist DHL boxes that you can order online from the DHL website, or buy in-store from the nearest DHL offices/accredited companies.

Where to Buy DHL Boxes

The key to great shipping through DHL is to first find the right DHL box sizes that will ensure the safety of your buyers' items. Now that you know the different types of DHL boxes for shipping available, you may wonder where to get them. The good thing is that this reputable carrier makes it easy for eCommerce retailers to get DHL boxes for shipping that fit different packaging needs. You can find DHL boxes as follows:

• Online through the DHL website
• At the nearest DHL locations
• From Easyship

How Easyship Can Help

You can get free DHL boxes for shipping from express easy box 1 to box 5 as well as free shipping envelopes and flyers. But if your shipments needs require you to use specialist boxes, you can get them at an affordable price from your nearest DHL location, or order directly from the DHL website.

Whether you want to order free DHL boxes or want further insights on ordering free shipping supplies, we have an entire post dedicated to obtaining boxes free of cost.

The end goal is to have your shipments packaged and shipped with the appropriate DHL box that will protect your items from any form of damage and avoid a bad experience for you and your customers.

Easyship can further help you streamline your shipping experience with custom, branded shipping boxes that won’t break the bank. We’re here to help you find the best shipping solution out of 250+ plus available. Use Easyship’s shipping rate calculator for a free quote.

Sign up for a free Easyship account today to get started.

DHL Shipping Boxes FAQ

Can I use any box for DHL?

Ideally, you want to use a DHL shipping box that properly fits your item.

Does DHL provide free boxes?

Yes, DHL provides free shipping boxes that can be ordered online or purchased at your nearest DHL courier store.

Does DHL inspect packages?

Yes, DHL inspects your shipment during transit. International shipments may require additional inspection depending on the destination country.